About Ratio Controlled Carbonation Module
Ratio Controlled Carbonation Module is a device used in the beverage industry to control and monitor the carbonation levels of carbonated beverages such as soft drinks, beer, and sparkling water. This Ratio Controlled Carbonation Module allows for precise adjustments of the carbonation mixture to achieve the desired levels of carbonation in the beverage. The system works by measuring the flow of carbon dioxide and water through the module, and then mixing them at a controlled ratio. This ratio is then monitored and adjusted to provide consistent and accurate carbonation levels in the finished product.
Specification
| Flow rate | Min 10 HL/H (Deviation +/- 0.5%) |
| CO2 Addition | Upto 6 g/L, +/-0.1 (Depends on P&T) |
| CO2 Purity | 99.995% |
| CO2 Pressure | 7 to 8 bar,g |
Precision and Efficiency in Beverage CarbonationThe RCM-3000 module brings unmatched accuracy in CO2 dosing, ensuring the correct carbonation level in every batch (0.1 g/L). With a fully automatic, PLC-based control system and an output capacity of up to 3000 liters per hour, this unit supports high-volume beverage production. Its robust construction from polished AISI 304 stainless steel guarantees durability and hygiene, making it a reliable addition to any bottling or processing line.
User-Friendly Design and Rapid OperationFeaturing a digital touch screen and an easy-to-navigate interface, the carbonation module offers simple operation for users. The inbuilt CIP system enables quick sanitization, and a floor-mounted design ensures stability while minimizing installation complexity. Startup takes less than 10 minutes, which increases production uptime and flexibility in demanding environments.
Safety and Compliance AssuredSafety is prioritized with integrated overpressure protection, an emergency stop button, and a noise level below 70 dB. The hygienic clamp fittings and high-grade materials meet international standards, while the unit's compatibility with standard water and CO2 connections makes it suitable for manufacturing and distribution facilities in India and abroad.
FAQ's of Ratio Controlled Carbonation Module:
Q: How does the Ratio Controlled Carbonation Module ensure precise carbonation?
A: The module uses PLC-based controls with an advanced flow metering system, achieving CO2 dosing accuracy within 0.1 g/L, guaranteeing consistent carbonation levels across every batch.
Q: What is the process for sanitizing the RCM-3000 module?
A: Sanitization is streamlined via the inbuilt Clean-In-Place (CIP) system, which allows efficient internal cleaning without disassembly, maintaining hygiene standards and reducing downtime.
Q: When is the module ready for use after startup?
A: The system is operational in less than 10 minutes after power-up, enabling fast production ramp-up and maximizing productivity.
Q: Where can the Ratio Controlled Carbonation Module be installed?
A: With its floor-mounted design and 1 Inch BSP water inlet, the module can be conveniently installed in beverage manufacturing facilities, bottling lines, and soft drink production plants.
Q: What beverages can be carbonated using this system?
A: The RCM-3000 is designed for carbonating a wide range of beverages, including soft drinks, soda, and flavored water, making it versatile for different production needs.
Q: What benefits does the PLC-based control system offer?
A: The PLC-based control panel provides automated operation and user-friendly monitoring, which enhances process accuracy, reduces manual intervention, and improves batch consistency.
Q: How does the module ensure safety during operation?
A: It features overpressure protection, an emergency stop button, and food-grade materials, ensuring operator safety and compliance with food industry regulations.