About Industrial Craft Brewery Plant
Features
- Three Vessels Combo Brewhouse of MK, LT and KWP with EWB
- Steam Heating With Relative Steam Pipelines & fittings
- 1 x PLC + HMI Semi-Automation Control System For Brewhouse (15 inch HMI operating console)
- 1 x Auto Water Mixing Station common for MK & LT / Mash Filter
- 1 x Six Roller Malt Mill
- 1 x Grain Flexible Auger (option for min 20 HL brewhouse)
- 1 x External Thermosyphon Reboiler
- 2 x BH CIP tanks with heating loop
- 1 x Screw Conveyor for Sp. Gr removal (option for min 20 HL brewhouse)
- 2 x Additive Dosing Pots
- 1 x Hot Process Water Tank with Steam Jacket (Insulated & weld cladding)
- 1 x Chilled Process Water Tank with Glycol Jacket (Insulated & weld cladding)
- 1 x Cold Process Water Tank
- 1 x 3 vessels SS Work Platform With Sanitary Process Piping & sanitary Valves
- 3 x Sanitary Wort Pumps With Variable Speed Control
- 1 x Intelligent Wort Cooler System
- 1 x Wort Aeration System
- 1 x Trolley CIP System
- Fermenters/Unitanks
- Bright Beer Tanks
- 1 x Beer Filtration System
- Utilities
- 1 x Auto Keg Washer
- 1 x Deaerated Water Plant (Optional)
- 1 x Beer blending Plant (Optional)
- 1 x Manual Filler
- Pasteurizer (optional)
- Filter (P&F) (Optional)
- (Craft brewery brew lengths can be Upto 300 HL...there is definition as such)
State-of-the-Art Brewing TechnologyThis brewery plant leverages advanced features such as a PLC touch screen control panel, automated malt milling and dosing, and variable speed modes for every processing stage. Its modular stainless steel tanks and automatic agitators ensure consistent mixing, reduced contamination risk, and exceptional batch control. These technological attributes empower operators to manage processes smoothly, enhance efficiency, and deliver a superior-quality brew.
Efficient and Clean OperationEnhanced with an integrated CIP system, the plant streamlines cleaning and sanitization. The spray ball with a rotary nozzle ensures thorough internal cleaning of tanks, preserving hygiene and product quality. Steam/hot water integration and insulated vessels further boost performance, all while keeping energy consumption low. Its user-friendly interface makes operating and monitoring each stage effortless, reducing downtime and maintenance demands.
Customizable and Scalable SolutionWhether you're a distributor, manufacturer, or supplier, this brewhouse system adapts to various production scales with configurable batch sizes from 500 to 5000 liters. The industrial-grade construction and compact modular design make it suitable for different installation environments across India. It's designed to uphold high efficiency and reliability in fast-paced brewery operations, accommodating diverse brewing processes with full automation.
FAQ's of Industrial Craft Brewery Plant:
Q: How does the glycol chiller system enhance the brewing process?
A: The glycol chiller system maintains precise temperature control during fermentation and storage, which is critical for yeast activity and beer quality. This ensures consistent batch results and allows brewers to manage cooling demands efficiently, maintaining product integrity.
Q: What cleaning processes are included with the integrated CIP system?
A: The integrated CIP (Clean-In-Place) system uses an automatic spray ball with a rotary nozzle to deliver thorough, automated internal cleaning. It enables quick sanitization of all piping and tanks, minimizes manual labor, and maintains sanitary conditions for premium-quality brews.
Q: When is it necessary to use the pressure relief valves and overload protection?
A: Pressure relief valves and overload protection automatically engage when vessel pressure exceeds safety ratings (up to 2 Bar) or operational loads risk equipment damage. These features activate only when abnormal conditions arise, ensuring safe, reliable system operation.
Q: Where can this craft brewery plant be installed, and what are the installation requirements?
A: Designed for free standing installation, the plant can be set up in industrial facilities with access to 380V three-phase power and water supply. Its modular design allows convenient placement in most commercial brewery environments across India, requiring minimal structural changes.
Q: What materials are used in construction, and how does this benefit daily operation?
A: The plant is built with sanitary-grade stainless steel and insulated with polyurethane foam. This composition provides durability, corrosion resistance, and consistent thermal performance, ensuring easy cleaning, energy efficiency, and long equipment lifespan with reduced maintenance.
Q: How is the brewing process controlled and monitored?
A: All operations are managed via a PLC-based touch screen control panel, offering real-time monitoring, recipe automation, and easy adjustment of process parameters. Operators can access digital level measurement, set speed modes, and monitor temperature, improving process reliability and control.
Q: What are the benefits of choosing this fully automatic, compact brewery system?
A: With features like energy efficiency, low noise operation, and a user-friendly interface, this compact brewery system maximizes productivity with minimal intervention. Its fully automated processes reduce manual handling, ensuring product consistency and fast batch turnaround for high-demand environments.